Category Archives: Quality Systems

easyMTS: My First R Package (Story, and Results)

This weekend I decided to create my first R package… it’s here! easyMTS makes it possible to create and evaluate a Mahalanobis-Taguchi System (MTS) for pseudo-classification:

https://github.com/NicoleRadziwill/easyMTS

Although I’ve been using R for 15 years, developing a package has been the one thing slightly out of reach for me. Now that I’ve been through the process once, with a package that’s not completely done (but at least has a firm foundation, and is usable to some degree), I can give you some advice:

  • Make sure you know R Markdown before you begin.
  • Some experience with Git and Github will be useful. Lots of experience will be very, very useful.
  • Write the functions that will go into your package into a file that you can source into another R program and use. If your programs work when you run the code this way, you will have averted many problems early.

The process I used to make this happen was:

I hope you enjoy following along with my process, and that it helps you write packages too. If I can do it, so can you!

Shifting the Mindset: Walter White on Quality

(special shout-out to those of you who saw the typo the 30 sec it existed!)

In college, to meet my phys ed requirement, I chose a class where I wouldn’t have to exert much physical energy: golf. Almost three decades later, I still can’t play golf, but I did learn one thing in that class that has helped me through life.

When you’re trying to reach a goal, figure out a process to help you reach that goal, then focus on the process instead of the goal. I used this approach to improve my putting. Here’s how it worked: to get the ball in the hole, don’t aim for the hole… aim for a point along the line that goes to the hole, which should be easier to hit. If your ball hits that midpoint, it’s more likely that your putt will go in.

For example, if you’re at the white dot, aim for the Red X, not the hole:

This approach centers you on the process of making the putt. Getting your mind off the pressure of the goal results in the freedom to focus on what’s most important: developing the discipline and habit that will lead to success.

Bryan Cranston, the actor who played Walter White in Breaking Bad, had a similar experience until he was in his mid-40s. Although he had landed many roles in films and television series, none were the kind of long-lived and memorable performance Cranston was aiming for. So he made a conscious effort to shift his perspective.

Author Scott Mautz, citing Cranston’s 2016 memoir, describes the process:

Early in Cranston’s career he was an auditioning machine for commercials or guest-starring roles, a bevy of high-pressure stabs that might serve as at least a step up to the big time. But he was walking into a slew of rooms where he felt he had no power. All that changed when a mentor suggested a new outlook, and it led to an honest-to-goodness six-word secret to his success.

Focus on process rather than outcome.

Suddenly, Cranston felt free. He approached each audition as not going to get something, but to give something–a performance. And giving a great performance requires staying obsessively focused on the process of preparing to be able to give a great performance. He learned that if he overly focused on the outcome (will he get that part?) it set him up for disappointment and left him yearning for validation. Focusing solely on the outcome had also kept him from taking risks as he didn’t want to give a potential gig away with a mis-step.

But this mindset shift, of falling in love with and staying laser-focused on the process, changed everything for him. Soon after he adopted it, he got the role in Malcolm in the Middle, and then the career-changing Breaking Bad starring role.

From Mautz (2019): https://www.inc.com/scott-mautz/breaking-bads-bryan-cranston-finally-achieved-success-when-he-adopted-this-powerful-6-word-mindset.html?cid=sf01001

When you have a challenging or aspirational goal in your sights, like when your organization is starting a lean transformation or digital transformation, it can seem overwhelming. The heavy feeling can actually prevent you from getting where you want to go.

The solution is to identify your intermediary goals — the ones you can achieve by developing and tuning an operational process. Let go of the aspirations, and focus on the daily work, creating the habits that will make you and your organization successful.

How the Baldrige Process Can Enrich Any Management System

Another wave of reviewing applications for the Malcolm Baldrige National Quality Award (MBNQA) is complete, and I am exhausted — and completely fulfilled and enriched!

That’s the way this process works. As a National Examiner, you will be frustrated, you may cry, and you may think your team of examiners will never come to consensus on the right words to say to the applicant! But because there is a structured process and a discipline, it always happens, and everyone learns.

I’ve been working with the Baldrige Excellence Framework (BEF) for almost 20 years. In the beginning, I used it as a template. Need to develop a Workforce Management Plan that’s solid, and integrates well with leadership, governance, and operations? There’s a framework for that (Criterion 5). Need to beef up your strategic planning process so you do the right thing and get it done right? There’s a framework for that (Criterion 2).

Need to develop Standard Work in any area of your organization, and don’t know where to start (or, want to make sure you covered all the bases)? There’s a framework for that.

Every year, 300 National Examiners are competitively selected from industry experts and senior leaders who care about performance and improvement, and want to share their expertise with others. The stakes are high… after all, this is the only award of its kind sponsored by the highest levels of government!

Once you become a National Examiner (my first year was 2009), you get to look at the Criteria Questions through a completely different lens. You start to see the rich layers of its structure. You begin to appreciate that this guidebook was carefully and iteratively crafted over three decades, drawing from the experiences of executives and senior leaders across a wide swath of industries, faced with both common and unique challenges.

The benefits to companies that are assessed for the award are clear and actionable, but helping others helps examiners, too. Yes, we put in a lot of volunteer hours on evenings and weekends (56 total, for me, this year) — but I got to go deep with one more organization. I got to see how they think of themselves, how they designed their organization to meet their strategic goals, how they act on that design. Our team of examiners got to discuss the strengths we noticed individually, the gaps that concerned us, and we worked together to come to consensus on the most useful and actionable recommendations for the applicant so they can advance to the next stage of quality maturity.

One of the things I learned this year was how well Baldrige complements other frameworks like ISO 9001 and lean. You may have a solid process in place for managing operations, leading continuous improvement events, and sustaining the improvements. You may have a robust strategic planning process, with clear connections between overall objectives and individual actions.

What Baldrige can add to this, even if you’re already a high performance organization, is:

  • tighten the gaps
  • call out places where standard work should be defined
  • identify new breakthrough opportunities for improvement
  • help everyone in your workforce see and understand the connections between people, processes, and technologies

The whitespace — those connections and seams — are where the greatest opportunities for improvement and innovation are hiding. The Criteria Questions in the Baldrige Excellence Framework (BEF) can help you illuminate them.

How to Become a Successful Change Leader

For this month’s Influential Voices Roundtable, the American Society for Quality (ASQ) asks: “In today’s current climate, transformation is a common term and transformative efforts are a regular occurrence. Although these efforts are common, according to Harvard Business Review two-thirds of large-scale transformation efforts fail. Research has proven that effective leadership is crucial for a change initiative to be successful.  How can an individual become a successful Change Leader?

Change is hard only because maintaining status quo is easy. Doing things even a little differently requires cognitive energy! Because most people are pretty busy, there has to be a clear payoff to invest that extra energy in changing, even if the change is simple.

Becoming a successful change leader means helping people find the reasons to invest that energy on their own. First, find the source of resistance (if there is one) and do what you can to remove it. Second, try co-creation instead of feedback to build solutions. Here’s what I mean.

Find Sources of Resistance

In 1983, information systems researcher M. Lynne Markus wanted to figure out why certain software implementations, “designed at great cost of time and money, are abandoned or excessively overhauled because they were unenthusiastically received by their intended users.” Nearly 40 years later, enterprises still occasionally run into the same issue, even though Software as a Service (SaaS) models can (to some extent) reduce this risk.

Before her research started, she found these themes associated with resistance (they will probably feel familiar to you even today):

By studying failed software implementations in finance, she uncovered three main sources for the resistance. So as a change leader, start out by figuring out if they resonate, and then apply one of the remedies on the right:

As you might imagine, this third category (the “political version of interaction theory”) is the most difficult to solve. If a new process or system threatens someone’s power or position, they are unlikely to admit it, it may be difficult to detect, and it will take some deep counseling to get to the root cause and solve it.

Co-Creation Over Feedback

Imagine this: a process in your organization is about to change, and someone comes to you with a step-by-step outline of the new proposed process. “I’d like to get your feedback on this,” he says.

That’s nice, right? Isn’t that exactly what’s needed to ensure smooth management of change? You’ll give your feedback, and then when it’s time to adopt the process, it will go great – right?

In short, NO.

For change to be smooth and effective, people have to feel like they’re part of the process of developing the solution. Although people might feel slightly more comfortable if they’re asked for their thoughts on a proposal, the resultant solution is not theirs — in fact, their feedback might not even be incorporated into it. There’s no “skin in the game.”

In contrast, think about a scenario where you get an email or an invitation to a meeting. “We need to create a new process to decide which of our leads we’ll follow up on, and evaluate whether we made the right decision. We’d like it to achieve [the following goals]. We have to deal with [X, Y and Z] boundary conditions, which we can’t change due to [some factors that are well articulated and understandable].”

You go to the meeting, and two hours later all the stakeholders in the room have co-created a solution. What’s going to happen when it’s time for that process to be implemented? That’s right — little or no resistance. Why would anyone resist a change that they thought up themselves?

Satisficing

Find the resistance, cast it out, and co-create solutions. But don’t forget the most important step: recognizing that perfection is not always perfect. (For quality professionals, this one can be kind of tough to accept at times.)

What this means is: in situations where change is needed, sometimes it’s better to adopt processes or practices that are easier or more accessible for the people who do them. Processes that are less efficient can sometimes be better than processes that are more efficient, if the difference has to do with ease of learning or ease of execution. Following these tips will help you help others take some of the pain out of change.


Markus, M. L. (1983). Power, politics, and MIS implementation.  Communications of the ACM, 26(6), 430-444. Available from http://130.18.86.27/faculty/warkentin/papers/Markus1983_CACM266_PowerPoliticsMIS.pdf

The Connected, Intelligent, Automated Industry 4.0 Supply Chain

ASQ’s March Influential Voices Roundtable asks this question: “Investopedia defines end-to-end supply chain (or ‘digital supply chain’) as a process that refers to the practice of including and analyzing each and every point in a company’s supply chain – from sourcing and ordering raw materials to the point where the good reaches the end consumer. Implementing this practice can increase process speed, reduce waste, and decrease costs.

In your experience, what are some best practices for planning and implementing this style of supply chain to ensure success?

Supply chains are the lifeblood of any business, impacting everything from the quality, delivery, and costs of a business’s products and services to customer service and satisfaction to ultimately profitability and return on assets.

Stank, T., Scott, S. & Hazen, B. (2018, April). A SAVVY GUIDE TO THE DIGITAL SUPPLY CHAIN: HOW TO EVALUATE AND LEVERAGE TECHNOLOGY TO BUILD A SUPPLY CHAIN FOR THE DIGITAL AGE. Whitepaper, Haslam School of Business, University of Tennessee.

Industry 4.0 enabling technologies like affordable sensors, more ubiquitous internet connectivity and 5G networks, and reliable software packages for developing intelligent systems have started fueling a profound digital transformation of supply chains. Although the transformation will be a gradual evolution, spanning years (and perhaps decades), the changes will reduce or eliminate key pain points:

  • Connected: Lack of visibility keeps 84% of Chief Supply Chain Officers up at night. More sources of data and enhanced connectedness to information will alleviate this issue.
  • Intelligent: 87% of Chief Supply Chain Officers say that managing supply chain disruptions proactively is a huge challenge. Intelligent algorithms and prescriptive analytics can make this more actionable.
  • Automated: 80% of all data that could enable supply chain visibility and traceability is “dark” or siloed. Automated discovery, aggregation, and processing will ensure that knowledge can be formed from data and information.

Since the transformation is just getting started, best practices are few and far between — but recommendations do exist. Stank et al. (2018) created a digital supply chain maturity rubric, with highest levels that reflect what they consider recommended practices. I like these suggestions because they span technical systems and management systems:

  • Gather structured and unstructured data from customers, suppliers, and the market using sensors and crowdsourcing (presumably including social media)
  • Use AI & ML to “enable descriptive, predictive, and prescriptive insights simultaneously” and support continuous learning
  • Digitize all systems that touch the supply chain: strategy, planning, sourcing, manufacturing, distribution, collaboration, and customer service
  • Add value by improving efficiency, visibility, security, trust, authenticity, accessibility, customization, customer satisfaction, and financial performance
  • Use just-in-time training to build new capabilities for developing the smart supply chain

One drawback of these suggestions is that they provide general (rather than targeted) guidance.

A second recommendation is to plan initiatives that align with your level of digital supply chain maturity. Soosay & Kannusamy (2018) studied 360 firms in the Australian food industry and found four different stages. They are:

  • Stage 1 – Computerization and connectivity. Sharing data across they supply chain ecosystem requires that it be stored in locations that are accessible by partners. Cloud-based systems are one option. Make sure authentication and verification are carefully implemented.
  • Stage 2 – Visibility and transparency. Adding new sensors and making that data accessible provides new visibility into the supply chain. Key enabling technologies include GPS, time-temperature integrators and data loggers.
  • Stage 3 – Predictive capability. Access to real-time data from supply chain partners will increase the reliability and resilience of the entire network. Enterprise Resource Planning (ERP), Manufacturing Execution Systems (MES), and radio frequency (RFID) tagging are enablers at this stage.
  • Stage 4 – Adaptability and self-learning. At this stage, partners plan and execute the supply chain collaboratively. Through Vendor Managed Inventory (VMI), responsibility for replenishment can even be directly assumed by the supplier.

Traceability is also gaining prominence as a key issue, and permissioned blockchains provide one way to make this happen with sensor data and transaction data. Recently, the IBM Food Trust has demonstrated the practical value provided by the Hyperledger blockchain infrastructure for this purpose. Their prototypes have helped to identify supply chain bottlenecks that might not otherwise have been detected.

What should you do in your organization? Any way to enhance information sharing between members of the supply chain ecosystem — or more effectively synthesize and interpret it — should help your organization shift towards the end-to-end vision. Look for opportunities in both categories.


References for Connected, Intelligent, Automated stats:
  1. IBM. (2018, February). Global Chief Supply Chain Officer Study. Available from this URL
  2. Geriant, J. (2015, October). The Changing Face of Supply Chain Risk Management. SCM World.
  3. IBM & IDC. (2017, March). The Thinking Supply Chain. Available from this URL

Lack of Alignment is an Organizational Disease. Here are the Symptoms.

Streamlines on a field. Created using the pracma package in R.

Like a champion rowing team, your organization needs to make sure everyone is working together, engaged in synchronized work and active collaboration, and not working at cross-purposes.

But like risk management, working on alignment can seem like a luxury. No one really has time to slow down and make sure everyone’s moving in the same direction. And besides, alignment just happens naturally if each functional area knows what they’re supposed to be working on… right?

Neither of these statements are, of course, true. Synchronizing people and processes – and making sure they’re aware of the needs and desires of real customers instead of cardboard personas – takes dedicated effort and a commitment from senior leaders. There are other critical impacts too: lack of alignment negatively impacts not only project outcomes – but also professional relationships and the bottom line.

An Example of Diagnosing Misalignment

Although alignment is a many-to-many problem, and requires you to look at relationships between people in all your functional areas, a January 2018 survey from Altify examined one part of the organizational puzzle: alignment between sales and marketing. This is a big one, because sales teams use marketing materials to understand and sell the product or service your company offers. Their survey of 422 enterprise-level executives and sales leaders showed that:

  • 74% of marketers think they understood customer needs, but only 44% of sales people in their organizations agreed
  • 71% of marketers think sales and marketing are aligned, but only 59% of sales people in their organizations agreed

These differences may seem small, but they reveal a lack of alignment between sales and marketing. One group thinks they “get it” – while people in the other group are just shaking their heads.

Symptoms of Misalignment

…include things like:

  • Vague Feelings of Fear. Your organization has a strategic plan (knows WHAT it wants to do), but there is little to no coordination regarding HOW people across the organization will accomplish strategic objectives. You know what KPIs you’re supposed to deliver on, but you don’t know how exactly you’re supposed to work with anything in your power or control to “move the needle.”
  • Ivory Tower Syndrome. You’re in a meeting and get the visceral sense that things aren’t clear, or that different people have different expectations for a project or initiative. But you’re too nervous or uncertain to ask for clarification – or maybe you do ask, but you get an equally unclear answer. Naturally, you assume that everyone in the room is smarter than you (particularly the managers) so you shut up and hope that it makes sense later. The reality is that you may be picking up on a legitimate problem that’s going to be problematic for the organization later on.
  • Surprises. A department committed you to a task, but you weren’t part of that decision. Once you find out about it, the task just may not get done. Alternatively, you’ll have to adjust your workload and reset expectations with the stakeholders who will now be disappointed that you can’t meet their needs according to the original schedule. Or maybe work evenings and weekends to get the job done on time. Either way, it’s not pleasant for anyone.
  • Emergencies. How often are you called on to respond to something that’s absolutely needed by close of business today? How often are you expected to drop everything and take care of it? How often do you have to work nights and weekends to make sure you don’t fall behind?
  • Lead Balloons. In this scenario, key stakeholders are called into projects at the 11th hour, when they are unable to guide or influence the direction of an initiative. The initiative becomes a “dead man walking” that’s doomed to an untimely end, but since the organization has sunk time and effort into it, people will push ahead anyway.
  • Cut Off at the Pass. Have you ever been working on a project and find out – somewhere in the middle of doing it – that some other person or team has been working on the same thing? Or maybe they’ve been working on a different project, but it’s ultimately at cross purposes with yours. Whatever way this situation works out, your organization ends up with a pile of waste and potential rework.
  • Not Writing Things Down.You have to make sure everyone is literally on the same page, seeing the world in a similar enough way to know they are pursuing the same goals and objectives. If you don’t write things down, you may be at the mercy of cognitive biases later. How do you know that your goals and objectives are aligned with your overall company strategy? Can you review written minutes after key meetings? Are your organization’s strategic initiatives written and agreed to by decision makers? Do you implement project charters that all stakeholders have to sign off on before work can commence? What practices do you use to get everyone on the same page?

How do you fix it?

That’s the subject for more blog posts that will be coming this spring – as well as what causes misalignment in the first place (hint: it’s individual behaviors on an organizational scale). The good news is – misalignment can be fixed, and the degree of alignment can be measured and continuously improved. Sign up to follow this blog so you don’t miss the rest of the story.

What other symptoms of misalignment have you experienced?

Make Strategic Alignment Actionable with Baldrige

It can be difficult to focus on strategy when your organization has to comply with standards and regulations. Tracking and auditing can be tedious! If you’re a medical device manufacturer, you may need to maintain ISO 13485 compliance to participate in the supply chain. At the same time, you’ve got to meet all the requirements of 21 CFR 820. You’ve also got to remember other regulations that govern production and postmarket. (To read more about the challenges, check out Wienholt’s 2016 post.) There’s a lot to keep track of!

But strategy is important. Alignment is even more important! And in my opinion, the easiest way to improve alignment and get “Big Q” quality is to use the Baldrige Excellence Framework. It was developed by the Baldrige Performance Excellence Program, and is administered by NIST.

In Is Good, Good Enough for You? Taking the Next Step After ISO 9001:2015, former Baldrige Program Executive Director Harry Hertz outlines similarities and differences between ISO 9001:2015 and Baldrige. After examining complements, Harry shows how Baldrige helps organizations grow beyond the conformance mindset:

I have not shared all the commonalities of or differences between ISO 9001:2015 and the Baldrige Excellence Framework. Instead, I have tried to show the organizational possibilities of building on conformity assessment to establish a holistic approach for achieving excellence in every dimension of organizational performance today, with a look to the strategic imperatives and opportunities for the future. Baldrige helps an organization take this journey with a focus on process (55% of the scoring rubric) and results (45% of the rubric), recognizing that great processes are only valuable if they yield the complete set of results that lead to organizational sustainability… I encourage organizations that have not gone beyond conformity to take the next step in securing your future.

Read More Here! –>

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